IPCS INTERNATIONAL PROGRAMME ON CHEMICAL SAFETY Health and Safety Guide No. 58 METHYL ISOBUTYL KETONE HEALTH AND SAFETY GUIDE UNITED NATIONS ENVIRONMENT PROGRAMME INTERNATIONAL LABOUR ORGANISATION WORLD HEALTH ORGANIZATION WORLD HEALTH ORGANIZATION, GENEVA 1991 This is a companion volume to Environmental Health Criteria 117: Methyl isobutyl ketone Published by the World Health Organization for the International Programme on Chemical Safety (a collaborative programme of the United Nations Environment Programme, the International Labour Organisation, and the World Health Organization) This report contains the collective views of an international group of experts and does not necessarily represent the decisions or the stated policy of the United Nations Environment Programme, the International Labour Organisation, or the World Health Organization WHO Library Cataloguing in Publication Data Methyl isobutyl ketone : health and safety guide. (Health and safety guide ; no. 58) 1. Ketones - standards I. Series ISBN 92 4 151058 7 (NLM Classification: QV 633) ISSN 0259-7268 (c) World Health Organization 1991 Publications of the World Health Organization enjoy copyright protection in accordance with the provisions of Protocol 2 of the Universal Copyright Convention. For rights of reproduction or translation of WHO publications, in part or in toto, application should be made to the Office of Publications, World Health Organization, Geneva, Switzerland. The World Health Organization welcomes such applications. The designations employed and the presentation of the material in this publication do not imply the expression of any opinion whatsoever on the part of the Secretariat of the World Health Organization concerning the legal status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries. The mention of specific companies or of certain manufacturers' products does not imply that they are endorsed or recommended by the World Health Organization in preference to others of a similar nature that are not mentioned. Errors and omissions excepted, the names of proprietary products are distinguished by initial capital letters. CONTENTS INTRODUCTION 1. PRODUCT IDENTITY AND USES 1.1. Identity 1.2. Physical and chemical properties 1.3. Analytical methods 1.4. Uses 2. SUMMARY AND EVALUATION 2.1. Human exposure to MIBK 2.2. Uptake, metabolism, and excretion 2.3. Effects on animals 2.4. Effects on human beings 3. CONCLUSIONS AND RECOMMENDATIONS 4. HUMAN HEALTH HAZARDS, PREVENTION AND PROTECTION, EMERGENCY ACTION 4.1. Main human health hazards, prevention and protection, first aid 4.1.1. Advice to physicians 4.1.1.1 Symptoms of poisoning 4.1.1.2 Medical advice 4.1.2. Health surveillance advice 4.2. Safety in use 4.3. Explosion and fire hazards 4.3.1. Flammability and explosion 4.3.2. Fire 4.4. Storage 4.5. Transport 4.6. Spillage and disposal 4.6.1. Spillage 4.6.2. Disposal 5. HAZARDS FOR THE ENVIRONMENT AND THEIR PREVENTION 6. SUMMARY OF CHEMICAL SAFETY INFORMATION 7. CURRENT REGULATIONS, GUIDELINES, AND STANDARDS 7.1. Regulation of emissions 7.2. Regulation of food and food wrappings 7.3. Regulation of beverages 7.4. Exposure limit values 7.5. Labelling and packaging BIBLIOGRAPHY INTRODUCTION The Environmental Health Criteria (EHC) documents produced by the International Programme on Chemical Safety include an assessment of the effects on the environment and on human health of exposure to a chemical or combination of chemicals, or physical or biological agents. They also provide guidelines for setting exposure limits. The purpose of a Health and Safety Guide is to facilitate the application of these guidelines in national chemical safety programmes. The first three sections of a Health and Safety Guide highlight the relevant technical information in the corresponding EHC. Section 4 includes advice on preventive and protective measures and emergency action; health workers should be thoroughly familiar with the medical information to ensure that they can act efficiently in an emergency. Within the Guide is a Summary of Chemical Safety Information which should be readily available, and should be clearly explained, to all who could come into contact with the chemical. The section on regulatory information has been extracted from the legal file of the International Register of Potentially Toxic Chemicals (IRPTC) and from other United Nations sources. The target readership includes occupational health services, those in ministries, governmental agencies, industry, and trade unions who are involved in the safe use of chemicals and the avoidance of environmental health hazards, and those wanting more information on this topic. An attempt has been made to use only terms that will be familiar to the intended user. However, sections 1 and 2 inevitably contain some technical terms. A bibliography has been included for readers who require further background information. Revision of the information in this Guide will take place in due course, and the eventual aim is to use standardized terminology. Comments on any difficulties encountered in using the Guide would be very helpful and should be addressed to: The Manager International Programme on Chemical Safety Division of Environmental Health World Health Organization 1211 Geneva 27 Switzerland THE INFORMATION IN THIS GUIDE SHOULD BE CONSIDERED AS A STARTING POINT TO A COMPREHENSIVE HEALTH AND SAFETY PROGRAMME 1. PRODUCT IDENTITY AND USES 1.1 Identity Common name: methyl isobutyl ketone (MIBK) Chemical structure CH3 ' CH3 - C - CH2 - CH " ' O CH3 Chemical formula: C6H12O Relative molecular mass: 100.16 CAS chemical name: 4-methyl-2-pentanone CAS registry number:108-10-1 RTECS registry number: SA9275000 Purity: MIBK is typically 99% (w/w) pure. Impurities that may be present include: dimethyl heptane (0.3%), water (0.1%), methyl isobutyl carbinol (0.06%), mesityl oxide (0.03%), acetic acid (0.002%), and non-volatile components (0.002%). 1.2 Physical and Chemical Properties MIBK is a clear liquid with a sweet odour; the odour threshold is 1.64 mg/m3 (0.4 ppm). It is moderately soluble in water. Some physical and chemical properties of MIBK are given in the Summary of Chemical Safety Information (section 6). MIBK can react violently with oxidizing and reducing agents. When heated, peroxides may form by auto-oxidation and may explode spontaneously. 1.3 Analytical Methods Gas chromatography combined with flame ionization or mass spectroscopy is a suitable technique for the determination of MIBK, which can be detected in air (by trapping with, e.g., charcoal), in water (e.g., headspace or extraction), and in biological tissues (e.g., headspace or extraction). 1.4 Uses MIBK, which occurs naturally in food, is a permitted flavouring agent and is used in food-contact materials. It is a component of cellulose and polyurethane lacquers and paint solvents. It is also used: as an extraction solvent; in the manufacture of methyl amyl alcohol; and as a denaturant for ethyl alcohol. 2. SUMMARY AND EVALUATION 2.1 Human Exposure to MIBK The general population is exposed to low levels of MIBK, which has been detected in certain foods at levels in the mg/kg range. Two countries have established maximum ambient air concentrations in the range of 0.1-0.2 mg/m3 for general population exposure. Occupational exposure occurs particularly in the production and use of lacquers, paints, and extraction solvents. The major route of exposure is inhalation. 2.2 Uptake, Metabolism, and Excretion MIBK is absorbed in animals via inhalation, ingestion, and through the skin. It is widely distributed throughout the body. MIBK is readily metabolized to water-soluble excretory products and can induce metabolic activation in the liver. The urine is the major route of excretion for metabolites. 2.3 Effects on Animals In animal studies, the acute systemic toxicity of MIBK, via the oral and inhalation routes of exposure, is low. In a 90-day gavage study on rats, a no-observed-effect level (NOEL) of 50 mg/kg per day was found. In 90-day inhalation studies on rats and mice, concentrations of up to 4100 mg/m3 (1000 ppm) did not result in significant toxicity, though compound-related reversible morphological changes were reported in the liver and kidney. Evidence of central nervous system depression was seen in animals exposed to a level of 4100 mg/m3 (1000 ppm). In a number of studies, exposure to MIBK concentrations as low as 1025 mg/m3 (250 ppm) resulted in an increase in liver size and induced hepatic microsomal metabolism. This may be responsible for the exacerbation of haloalkane toxicity and for the potentiation of the neurotoxicity of n-hexane. MIBK was also found to potentiate the cholestatic effects of manganese given with, or without, bilirubin. In 90-day studies on mice, rats, dogs, and monkeys, only male rats developed hyaline droplets in the proximal tubules of the kidney. Effects on behaviour were reported in baboons exposed for 7 days to 205 mg/m3 (50 ppm). At a concentration of 4100 mg/m3 (1000 ppm), MIBK was not embryotoxic, fetotoxic, or teratogenic in rats or mice. Fetotoxicity was only observed at concentrations of MIBK that caused maternal toxicity. MIBK did not induce gene mutations in in vitro bacterial test systems with, or without, metabolic activation. Negative results were also obtained in vitro with, or without, metabolic activation, in tests for mitotic gene conversion in yeast, and for gene mutation in cultured mammalian cells. The results of in vitro assays for unscheduled DNA synthesis in primary rat hepatocytes and for structural chromosome damage in cultured rat liver cells were negative. An in vivo micronucleus test on mice was negative. These data indicate that MIBK is not genotoxic. No long-term or carcinogenicity studies are available. The toxicity of MIBK for aquatic organisms and microorganisms is low. 2.4 Effects on Human Beings The low odour threshold (1.64 mg/m3) and the irritant effects can provide warning of high concentrations. Exposure to levels of 10-410 mg/m3 (2.4-100 ppm) produced perceptible irritation of the eyes, nose, or throat, and 820 mg/m3 (200 ppm) produced discomfort. Symptoms, such as headache, nausea, or vertigo, also occurred at 10-410 mg/m3 (2.4-100 ppm). A 2-h exposure of up to 200 mg/m3 (50 ppm) did not produce any significant effects on a simple reaction-time task or a test of mental arithmetic. 3. CONCLUSIONS AND RECOMMENDATIONS Because of the irritant effects of MIBK, contact with the skin and eyes should be avoided. Ingestion of MIBK should not occur with good practices; workers who come into contact with MIBK should not be at risk, provided that exposure levels in the workplace are kept as low as possible and within the prescribed control limits. The half-life of MIBK in the environment is short and its toxicity for aquatic organisms is low. Consequently, there is no risk for the environment, provided that there are adequate controls on disposal. 4. HUMAN HEALTH HAZARDS, PREVENTION AND PROTECTION, EMERGENCY ACTION 4.1 Main Human Health Hazards, Prevention and Protection, First Aid MIBK causes eye and respiratory tract irritation and has reversible depressant effects on the central nervous system. The hazards can be avoided by taking the appropriate precautions and by controlling exposure. 4.1.1 Advice to physicians 4.1.1.1 Symptoms of poisoning Symptoms and signs include: irritation of the eyes, skin, and respiratory tract, and depression of the central nervous system, manifested by headaches, nausea, and narcosis. Gastrointestinal pain and hepatic toxicity may occur with exposure to high concentrations. 4.1.1.2 Medical advice In case of poisoning by MIBK, contact the nearest Poisons Information Centre for detailed advice on treatment. Information on first aid is provided in the Summary of Chemical Safety Information. If breathing ceases or becomes weak and irregular, artificial respiration should be applied and oxygen administered. If there has been ingestion, vomiting should not be induced, because of the risk of aspiration into the lungs and the production of chemical pneumonitis. Gastric lavage can be given if a cuffed endotracheal tube is used. 4.1.2 Health surveillance advice A pre-employment medical examination is advised for workers who will be regularly exposed to MIBK. If routine medical checks are undertaken, emphasis should be placed on examination of the central nervous system, respiratory tract, gastrointestinal tract, and skin. 4.2 Safety in Use Air levels should be kept as low as practicable using suitably designed plant and engineering controls, such as local exhaust ventilation. Respiratory protection should be readily available for use in enclosed spaces, and for certain maintenance operations. Self-contained breathing apparatus should be available for use in emergencies. Skin and eye protection is recommended, when exposure to liquid MIBK is likely to occur. 4.3 Explosion and Fire Hazards 4.3.1 Flammability and explosion MIBK is highly flammable and adequate ventilation should be provided. Smoking should be prohibited and electrical equipment should be designed to a recognized, explosion-proof standard. 4.3.2 Fire Fire extinguishers containing carbon dioxide, dry powder, or foam are recommended. Flashback along a vapour trail may occur. Water should not be used, since this may cause the fire to spread, though a water spray can be used to cool containers. 4.4 Storage Drums should be stored in a well-ventilated area away from sources of ignition and heat. The storage temperature should not exceed 40°C. 4.5 Transport Comply with national and international requirements regarding the transport of hazardous material. Containers should be in good condition and properly labelled. Keep containers in a well-ventilated place, away from sources of ignition. When pumping, the flow of MIBK may generate electrostatic charges and, therefore, all equipment should be earthed. 4.6 Spillage and Disposal 4.6.1 Spillage In the event of spillage, naked flames, sparks, and heat should be avoided. Contact with skin and eyes should be avoided by wearing suitable protective gloves, face-shield and boots. Liquid should be prevented from entering drains and sewers. Spillages (small-scale) should be absorbed on paper towels, sawdust, or sand, and all material should be removed to a safe place for subsequent disposal. 4.6.2 Disposal The International Register of Potentially Toxic Chemicals recommends: "Incineration, open burning, use as a boiler fuel. Spray into the furnace. Incineration will become easier by mixing with a more flammable solvent." 5. HAZARDS FOR THE ENVIRONMENT AND THEIR PREVENTION Industrial discharges from the manufacture, formulation, and technical applications of MIKB should be controlled. MIBK has a short half-life in the atmosphere and is also biodegraded in water. It is not expected to bioaccumulate. The toxicity of MIBK for microorganisms and aquatic organisms is low. 6. SUMMARY OF CHEMICAL SAFETY INFORMATION This summary should be easily available to all health workers concerned with, and users of, methyl isobutyl ketone. It should be displayed at, or near, entrances to areas where there is potential exposure to methyl isobutyl ketone, and on processing equipment and containers. The summary should be translated into the appropriate language(s). All persons potentially exposed to the chemical should also have the instructions in the summary clearly explained. Space is available for insertion of the National Occupational Exposure Limit, the address and telephone number of the National Poison Control Centre, and local trade names. METHYL ISOBUTYL KETONE (MIBK) CAS name: 4-methyl-2-pentanone Chemical formula: C6H12O CAS registry number:108-10-1 RTECS registry number: SA9275000 PHYSICAL PROPERTIES OTHER CHARACTERISTICS Boiling point (C) 116 Colourless, volatile liquid with a sweet odour; Freezing point (C) -80 odour threshold approximately 1.6 mg/m3 (0.4 ppm) Specific gravity (20°C/4°C) 0.8017 Vapour pressure (KPa; 20°C) 1.99 Relative molecular mass 100.16 n-Octanol/water partition coefficient (low Pow) 1.38 Solubility in water (g/litre; 20°C) 17 Vapour density (air = 1) 3.45 Autoignition temperature (°C) 460 Explosion limits in air (% by volume) 1.4-7.5 Closed-cup flashpoint (°C) 14 HAZARDS/SYMPTOMS PREVENTION AND PROTECTION FIRST AID Vapour/fumes SKIN: MIBK liquid may irritate Avoid skin contact; wear protective Remove from exposure; remove contaminated the skin, when in close contact; clothing clothing; wash skin thoroughly with soap repeated contact may produce and plenty of water dermatitis because of its defatting properties EYES: Undiluted MIBK is an Wear face-shield or goggles Remove from exposure; irrigate the eyes irritant; high vapour concentrations thoroughly with water or eyewash solution for are irritant 15 minutes; obtain medical attention INHALATION: MIBK at high Control work environment to within Remove patient to fresh air and keep warm; concentrations is a respiratory recommended exposure limit; if breathing has stopped, apply artificial irritant; it may cause depression otherwise provide respiratory respiration; obtain medical attention of the central nervous system, protection, such as a respirator such as dizziness, fatigue, and nausea INGESTION: should not occur Do not eat, drink, or smoke during Rinse mouth; vomiting should not be induced; with good work practices work keep patient warm and rested; obtain medical attention ENVIRONMENT: half-life in Industrial discharges should be the environment is short; low minimized and regulated; toxicity for microorganisms and disposal should only be via aquatic organisms; should not incineration pose a risk, provided there are adequate controls to minimize emissions SPILLAGE STORAGE FIRE AND EXPLOSION Take appropriate personal Store drums in a well-ventilated Adequate ventilation should be provided precautions; absorb spillage on area in fire-resistant containers; and there should be no sources of sparks, paper towel, sawdust, or sand, for metal containers should be heat, or naked flames; flashback along a subsequent action; avoid spills electrically-grounded, when vapour trail may occur; fire extinguishers entering drains or surface waters transferring liquid containing carbon dioxide, dry powder, or foam are recommended; water sprays should not be used, except to cool containers WASTE DISPOSAL LABELLING Waste material should be National Occupational Exposure United Nations 1245 incinerated in an approved Limit: Hazard Class 3 (flammable liquid) manner Packing Group III (medium danger) National Poison Control Centre: Local trade names: 7. CURRENT REGULATIONS, GUIDELINES, AND STANDARDS The information given in this section has been extracted from the International Register of Potentially Toxic Chemicals (IRPTC) legal file. A full reference to the original national document from which the information was extracted can be obtained from IRPTC. When no effective date appears in the IRPTC legal file, the year of the reference from which the data are taken is indicated by (r). The reader should be aware that regulatory decisions about chemicals, taken in a certain country, can only be fully understood in the framework of the legislation of that country. The regulations and guidelines of all countries are subject to change and should always be verified with appropriate regulatory authorities before application 7.1 Regulation of Emissions In the Federal Republic of Germany, MIBK belongs to Class III, the air emissions of which must not exceed (as the sum of all compounds in any class) 150 mg/m3 (37 ppm), at a mass flow of > 3 kg/h. The maximum recommended ambient concentration is 0.2 mg/m3 (0.05 ppm) in Czechoslovakia, and it must not exceed 0.1 mg/m3 (0.025 ppm) in the USSR. 7.2 Regulation of Food and Food Wrappings MIBK is allowed as a component of food-packaging materials in the EEC and in the USA. 7.3 Regulation of Beverages The Council of Europe Committee of Experts on Flavouring Substances suggested a limit of 5 mg/litre in beverages. 7.4 Exposure Limit Values Some occupational air exposure limit values are given in the table on pages 24-26. 7.5 Labelling and Packaging The United Nations recommends labelling as Hazard Class 3 (flammable liquid), Packing Group III (medium danger). In the European Economic Community, MIBK is labelled as follows: Highly flammable, keep container in a well-ventilated place, keep away from sources of ignition, no smoking, do not breathe gas/fumes/vapour spray. Take precautionary measures against static discharges. OCCUPATIONAL AIR EXPOSURE LIMITS Country/ Exposure limit descriptiona Value Effective organization (mg/m3) dateb Australia Recommended threshold limit value (TLV) -Time weighted average (TWA) 205 1983(r) -Short-term exposure limit (STEL) 300 Belgium Recommended threshold limit value (TLV) -Time weighted average (TWA) 205 1988(r) -Short-term exposure limit (STEL) 300 Finland Permissible exposure limit (MPC) -Time weighted average(TWA) 210 1987 -Short-term exposure limit (STEL) 315 Germany (Federal Recommended threshold limit value (MAK) Republic of) -Time weighted average (TWA) 400 1988(r) -Short-term exposure limit (STEL) 2000 Japan Administrative concentration -Time weghted average (TWA) 205 1990(n) Netherlands Recommended threshold limit value (MXL) -Time weighted average (TWA) 240 1989(r) Poland Permissible exposure limit (MPC) -Time weighted average (TWA) 200 1982(r) Romania Permissible exposure limit (MPC) -Time weighted average (TWA) 200 1984(r) -Ceiling value (CLV) 300 Switzerland Permissible exposure limit (MAK) -Time weighted average (TWA) 205 1987(r) Country/ Exposure limit descriptiona Value Effective organization (mg/m3) dateb Sweden Permissible exposure limit (HLV) -Time weighted average (TWA) 100 1990(n) -Short-term exposure limit (STEL) 200 United Kingdom Occupational exposure standard (OES) -Time weighted average (TWA) 205 1990(n) -Short-term exposure limit (STEL) 300 USA (ACGIH) Recommended threshold limit value (TLV) -Time weighted average (TWA) 205 1989 -Short-term exposure limit (STEL) 307 USA (OSHA) Permissible exposure limit (PEL) -Time weighted average (TWA) 410 1974 USSR Temporary exposure limit (TSEL) -Ceiling value (CLV) 5 1989 Yugoslavia Permissible exposure limit (MAC) -Time weighted average (TWA) 410 1971(r) a TWA = a maximum mean exposure limit, generally, over the period of a working day. STEL = a maximum concentration of exposure for a specified time duration (generally 10-30 min). b n = Notified direct by country. BIBLIOGRAPHY ACGIH (1986) Documentation of the threshold limit values and biological exposure indices. Cincinnati, American Conference of Governmental Industrial Hygienists. ACGIH (1989) Threshold limit values and biological exposure indices for 1989-1990. Cincinnati, American Conference of Governmental Industrial Hygienists. CLAYTON, G.D. & CLAYTON, F.E. (1981) Patty's industrial hygiene and toxicology. Vol. 2 C. New York, Wiley-Interscience, John Wiley & Sons. GOSSELIN, R.E., HODGE, H.C., SMITH R.P., & GLEASON, M.N. (1976) Clinical toxicology of commercial products. 4th ed. Baltimore, Maryland, The Williams and Wilkins Company. HANDLING CHEMICALS SAFELY (1989) Handling chemicals safely. 2nd ed. Dutch Association of Safety Experts, Dutch Chemical Industry Association, Dutch Safety Institute. IRPTC (1988) Data profile (legal file). Geneva, International Register of Potentially Toxic Chemicals. SAX, N.I. (1984) Dangerous properties of industrial materials. New York, Van Nostrand Reinhold Company. US NIOSH (1976) A guide to industrial respiratory protection. 3 Vol. Cincinnati, Ohio, US National Institute for Occupational Safety and Health. Occupational Safety and Heath Administration, US NIOSH/OSHA (1981) Occupational health guidelines for chemical hazards. 3 Vol. Washington, DC, US Department of Health and Human Services, US Department of Labor (Publication No. DHHS(NIOSH) 81-123). US NIOSH/OSHA (1985) Pocket guide to chemical hazards. Washington DC, US National Institute for Occupational Safety and Health, Occupational Safety and Heath Administration (Publication No. 85.114). WHO (1990) Environmental Health Criteria 117: Methyl isobutyl ketone. Geneva, World Health Organization.
See Also: Toxicological Abbreviations Methyl isobutyl ketone (EHC 117, 1990) Methyl isobutyl ketone (ICSC)